Silicone rubber holds the widest temperature range of any commercial elastomer — flexible at -60 °C, stable at 200 °C, and briefly usable to 250 °C. It is also the most biocompatible, which is why it dominates medical tubing, seals and wearables. We mould it three ways: liquid silicone rubber injection for high-volume precision parts, compression moulding for thick or low-volume sections, and extrusion for profiles and tubing.

Custom Silicone Rubber (VMQ) Moulding — Medical tubing, seals and septa

20 – 90 Shore AHardness range
-60 to +200 °CService temperature
4 – 10 MPaTensile strength

Typical values for standard moulding grades. Exact figures depend on the specific compound or grade — confirm against your drawing before quoting.

Key properties

プロパティ Typical value
Hardness range 20 – 90 Shore A
Service temperature -60 to +200 °C (+250 °C short term)
Tensile strength 4 – 10 MPa
Elongation at break 200 – 600 %
Compression set (22 h / 175 °C) 15 – 30 %
Dielectric strength 20 – 30 kV/mm

Values are typical for unfilled moulding grades at 23 °C unless stated. Glass-filled and specialty grades differ.

Typical applications

  • Medical tubing, seals and septa
  • Keypads and tactile buttons
  • Food-contact bakeware and utensils
  • Automotive connector seals and grommets
  • Wearable bands and cosmetic applicators

Processing notes

  • Platinum-cured grades are the default for medical and food contact. Peroxide-cured material is cheaper but leaves residues that fail biocompatibility testing.
  • LSR injection suits parts under about 50 g at volume — it is fully automated and needs no post-cure. HCR compression moulding is the right call for thick sections and low quantities.
  • Silicone tears easily at sharp edges. Specify a minimum radius of 0.5 mm on sealing lips and demoulding edges.
  • Post-curing at 200 °C for 2 – 4 h removes volatiles and reduces compression set. Skipping it shows up as fogging in enclosed assemblies.
Tooling, not just material. Every material above behaves differently in the tool — shrinkage, gate position, cooling and ejection all change. We review the DFM against the specific grade before the tool is cut, so the first shot is a sample, not a surprise.

Frequently asked questions

What is the difference between LSR and HCR?

LSR is a two-part liquid metered and injected automatically — precise, clean, ideal for small high-volume parts. HCR is a gum stock that is milled, cut and compression or transfer moulded — better for large parts, thick sections and short runs. We run both in-house.

Can silicone be bonded to plastic or metal?

Yes, with primer-assisted bonding or mechanical interlock. For medical assemblies we prefer mechanical retention because adhesive joints are hard to validate.

Related materials

← All Rubber & Silicone Solutions

Send us your Silicone Rubber (VMQ) drawing

Upload a 3D model or a 2D drawing and we will come back with a DFM review, a tooling cost and a piece price — usually within two working days.

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